Driving Energy Efficiency with SSM UIS in Tyre Manufacturing

Industry: Tyre Manufacturing Industry

Plant Location: Gujarat, Goa, Kerala, Telangana, Tamil Nadu

Business Challenges

A leading tyre manufacturing enterprise, operating across multiple plants in India, faced significant challenges in utility and energy management:

• Complex Utility Infrastructure: Large and diverse utility systems across multiple sites.

• Lack of Monitoring Platform: No centralized solution to capture and analyse utility data.

• Data Gaps: Inability to log and track all energy and flow tags with high accuracy.

• Operational Inefficiencies: Limited visibility into cross-plant imbalances, leading to higher energy costs and wastage.

  
  

Our Solution: SSM Utility Information System (UIS)

To address these challenges, the company partnered with us to deploy the SSM UIS Suite, a unified platform for enterprise-wide utility monitoring and energy optimization.

Seamless Integration

Direct connectivity with plant automation systems for plant-wide data consolidation.Enabled imbalance detection and diagnostics to eliminate utility waste.

Centralized Data Management

High-frequency data capture at per-second intervals, ensuring millions of validated data points stored securely.

Smart Dashboards & Reporting

Intuitive, easy-to-understand dashboards accessible across all sites.Continuous data validation and visualization to support data-driven decision-making.

Key Outcomes

• Energy Optimization: Reduced energy consumption and costs through real-time insights and annual benchmarking.

• Enhanced Efficiency: Plants achieved measurable gains in operational efficiency and sustainability performance.

• Compliance & Governance: Aligned operations with global energy management standards.

• Sustainability by Design: Incorporated sustainability practices into daily operations across all manufacturing plants.

  
  

Why SSM UIS?

• Enterprise-Wide Scalability across multi-location manufacturing plants.

• High-Accuracy Monitoring with per-second data capture and validation.

• Seamless Integration for real-time utility management.

• Compliance-Ready with international energy and sustainability frameworks.

• Actionable Dashboards for plant managers and enterprise decision-makers.

SSM UIS empowers tyre manufacturers to transform utility operations unlocking cost savings, improving sustainability, and driving digital transformation across all plants.